Chemical formation workshop exhaust treatment_Lithium-ion battery chemical formation workshop exhaust treatment methods/processes/solutions -Eclear Environmental

Leader in waste gas treatment in the field of pan-new energy

Environmental engineering design, environmental engineering contracting

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Battery production exhaust treatment

Battery material exhaust treatment

Positive Material Exhaust Treatment

Negative electrode material exhaust treatment

Battery diaphragm exhaust treatment

Battery assembly exhaust treatment

Chemical plant exhaust treatment

Waste gas treatment of electric core workshop

Program Overview

Chemistry workshop exhaust gas treatment solutions

Sources of chemical plant exhaust

Low temperature formation: During the charging and discharging process, the battery cell is always in a low temperature environment. The SEI film formed in the low temperature process is dense and stable, but the reaction speed is slow and the formation time is long.

High-current formation: During the formation process, the charging and discharging currents are always at high currents such as 0.5C, 1C, 2C, etc. The high currents can increase the electrochemical reaction rate and the SEI film formation rate, but the SEI films formed are not consistent. Loose and unstable

Low current formation: During the formation process, the charging and discharging currents are always at small currents such as 0.02C, 0.05C, etc. The SEI film formed during the low current process is dense and stable, but the reaction rate will be reduced and the formation time will be prolonged.

Closed mouth molding: During the charging and discharging process, the liquid injection port of the battery cell is always in a sealed state, and there is no requirement for environmental humidity conditions during the molding process. However, the molding equipment process is complicated and there is a risk of plastic deformation of the battery cell shell.

In particular, a large amount of exhaust gas is generated during the low-temperature chemistry, high-current chemistry, and low-current chemistry processes.

Distributed exhaust gas transfer type purification system

The value of the program runs through the entire life cycle, and is committed to improving purification capacity, controlling equipment life, and efficient and accurate operation and maintenance.

工艺包渲染流程图

系统特性（解决痛点）

Adjustable operating functions, multimode combination

Compact assembly process, easy to build

Dynamic design of modules, on-demand additions

Highly efficient and economical equipment to reduce costs and increase efficiency

应用场景

Concentration: <25 % LEL (25% or less of the lower explosive limit)

Component: Mixed exhaust gas, suitable for the treatment of medium air volume, containing a certain concentration of organic exhaust gas.

Industry: lithium battery production and recycling, new energy, electronics, chemical, petrochemical, etc.

Efficiency: can be stabilized at more than 99%

Device Rendering

Service Configuration

Provide a complete set of our own solutions based on customer needs and project characteristics, and launch mature cases that fit a wide range of needs.

Exclusive Team

Preferred senior business and technical teams, along with specialists, accompany the entire process to achieve efficient pre-sale communication and after-sales service, reducing obstructive closed-loop operations.

Customized Solution

By utilizing a collaborative approach in each case and discussion, we are able to effectively deliver tailored solutions that meet the demands of any working condition. From initial demand analysis to system integration design, our solutions offer both technical reliability and economic rationality.

Economic Calculation

Evaluating the economic benefits of the exhaust gas treatment process station involves estimating the construction, investment, and operating costs at various levels, analyzing revenue, and employing dynamic financial modeling. The process ensures the project's economic feasibility by offering reliable and practical demonstrations. This analysis involves manual adjustments and calculations to provide an in-depth evaluation of the project's financial viability.

Kit Delivery

The turnkey package delivery covers the entire design and development process, manufacturing, commissioning, and management of operation and maintenance. This approach ensures a comprehensive delivery and a cost-effective solution.

Program Process Kits

Modular dynamic design, multi-mode combination, on-demand additions

RCO Regenerative Catalytic Incinerator

1.Safety is of utmost importance and our product guarantees it with a flame arrestor system, explosion-proof pressure relief system, and an over-temperature alarm system, making it safe, stable, and reliable.

2.Our product is intelligently designed with a catalytic combustion operation process and fully automated PLC control, ensuring convenience and reliability.

3.Our product boasts of its low energy consumption feature, as the heating chamber in the purification device does not require auxiliary heating when the concentration of VOCs reaches 3500mg/m³, thus saving energy costs.

4. High Efficiency: Our independent research and development has led to a highly efficient purification system with a purification efficiency of 97% or higher. This system is especially suitable for continuous emissions of gases and has a wide range of applications, providing high VOCs purification efficiency.

5.Space-Saving Design: Our system utilizes professional design specifications resulting in a compact structure that occupies a small area.

6, Industries: Lithium batteries, new energy, electronics, chemicals, petrochemicals, and others applicable to automotive spraying, packaging, printing, electronics, semiconductors, pharmaceuticals, and more.

7, Equipment lifespan:The equipment can operate normally for more than five years.

Catalytic Combustion CO Equipment

Catalytic combustion CO equipment utilizes a catalyst at a low temperature range of 280-400℃ to achieve complete combustion of combustibles. The process involves active oxygen in-depth oxidation. During catalytic combustion, the catalyst plays a crucial role in reducing activation energy and adsorbing reactant molecules on its surface to enhance the reaction rate and accelerate the process.

The product showcases the following features:

1. The operating temperature is lower than direct combustion, resulting in increased safety.

2.The fuel consumption is lower compared to TO, resulting in cost savings.

3.The processing efficiency is high, achieving up to 99% or more.

4.The process is highly safe, reacting at low temperatures and eliminating the danger of dust explosions.

Engineering Management Advantages

Experience in the development, design and construction of multi-million waste gas treatment projects, with sound management mechanism

Dedicated and professional

We have a well-educated team of engineering and construction management professionals with ample experience in exhaust gas projects. They are capable of tackling difficult construction problems and working hard to find solutions. Our business covers a range of projects including lithium workshops, lithium battery recycling workshops, photovoltaic battery workshops, hydrogen fuel cell workshops, semiconductor production workshops, and new energy automobile and other new energy exhaust gas treatment projects.

Timely handling

The ideal management system can promptly address unforeseen and unique incidents at the project site. By creating an intelligent, real-time production monitoring and maintenance platform, the project can achieve "centralized monitoring, regional maintenance, unmanned and minimally manned, intelligent, and professional operation and maintenance" while maximizing the advantages of smart operation and maintenance response.

Service Guarantee

The engineering project management team values the owner's experience, proactively communicates and coordinates with them on a regular basis, and promptly responds to their suggestions and requirements. By relying on the company's engineering project management system, specifications, and quantitative metrics, the team can offer customers post-operation and maintenance services that are both efficient and of high quality. Our team continuously strives to enhance customer satisfaction.

Related Products

Robust and reliable, quality assurance, technology-led, efficient purification

Zeolite rotor + RCO

YQC zeolite rotor RCO is suitable for treating VOCs with large air volume and low concentration. After passing through the zeolite rotor, due to the van der Waals force between the molecules, the VOCs are adsorbed by the zeolite micropores, and the purified gas can be discharged to the exhaust pipe directly. The organic matter adsorbed on the zeolite rotor is then desorbed by the gas at a temperature of 180℃～200℃. The adsorbed high concentration waste gas is then sent to RCO furnace for catalytic combustion treatment. SEED specializes in manufacturing zeolite rotor RCO.