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Battery crushing exhaust treatment
Lithium battery recycling and crushing one-stop exhaust gas treatment comprehensive solution
Home Solutions Lithium Battery Recycling Battery crushing exhaust treatment
Program Overview
Battery Crushing Exhaust Treatment Solution
Battery Crushing Exhaust Sources
Waste lithium-ion batteries are crushed by a special crushing system, and then by anaerobic cracking, vibrating sieve screening to obtain copper, aluminum, iron and other mixtures, positive and negative electrode powder and so on;
The ferromagnetic material in the mixture is then removed by a magnetic separator;
The remaining mixed material will be further crushed by the de-powdering machine, so that the positive and negative electrode powder is completely separated from the collector, and sent to the compound frequency sieve, and the combined pulse dust removal and specific gravity wind selection can separate the positive electrode powder, copper particles and aluminum particles.
In which the diaphragm paper is burned up in an incinerator, The entire lithium battery recycling process will produce organic waste gas and dust and other pollution.
Separate Exhaust Gas Neutralization Purification System
The value of the program runs through the entire life cycle, and is committed to improving purification capacity, controlling equipment life, and efficient and accurate operation and maintenance.
工艺包渲染流程图
系统特性(解决痛点)
Adjustable operating functions, multimode combination
Compact assembly process, easy to build
Dynamic design of modules, on-demand additions
Highly efficient and economical equipment to reduce costs and increase efficiency
应用场景
Concentration: <25 % LEL (less than 25% of the lower explosive limit)
Component: Mixed exhaust gas, suitable for treatment of medium air volume, containing a certain concentration of organic exhaust gas
Industries: lithium battery, new energy, electronics, chemical, petrochemical, coking and refining, etc.
Efficiency: can be stabilized at more than 99%
Device Rendering
Device Rendering
Device Rendering
Device Rendering
Device Rendering
Services Configuration
Provide a complete set of our own solutions based on customer needs and project characteristics, and launch mature cases that fit a wide range of needs.
Exclusive Team
Preferred senior business and technical teams, along with specialists, accompany the entire process to achieve efficient pre-sale communication and after-sales service, reducing obstructive closed-loop operations.
Customized Solution
By utilizing a collaborative approach in each case and discussion, we are able to effectively deliver tailored solutions that meet the demands of any working condition. From initial demand analysis to system integration design, our solutions offer both technical reliability and economic rationality.
Economic Calculation
Evaluating the economic benefits of the exhaust gas treatment process station involves estimating the construction, investment, and operating costs at various levels, analyzing revenue, and employing dynamic financial modeling. The process ensures the project's economic feasibility by offering reliable and practical demonstrations. This analysis involves manual adjustments and calculations to provide an in-depth evaluation of the project's financial viability.
Kit Delivery
The turnkey package delivery covers the entire design and development process, manufacturing, commissioning, and management of operation and maintenance. This approach ensures a comprehensive delivery and a cost-effective solution.
Program Process Kits
Modular dynamic design, multi-mode combination, on-demand additions
RTO regenerative waste gas incinerator

Concentration: <25% of LEL (lower explosive limit)

Component:

Mixed exhaust designed for processing medium air volumes, including a certain concentration of organic waste gas.

Industry: Suitable for lithium battery production and recycling, new energy, electronics, chemicals, and petrochemicals.

Efficiency: Can maintain a stable efficiency rate of 99% or higher.

Service Life: Equipment operates normally for more than 5 years.

Catalytic Combustion CO Equipment

Catalytic combustion CO equipment utilizes a catalyst at a low temperature range of 280-400℃ to achieve complete combustion of combustibles. The process involves active oxygen in-depth oxidation. During catalytic combustion, the catalyst plays a crucial role in reducing activation energy and adsorbing reactant molecules on its surface to enhance the reaction rate and accelerate the process.

The product showcases the following features:

1. The operating temperature is lower than direct combustion, resulting in increased safety.

2.The fuel consumption is lower compared to TO, resulting in cost savings.

3.The processing efficiency is high, achieving up to 99% or more.

4.The process is highly safe, reacting at low temperatures and eliminating the danger of dust explosions.

Engineering Management Advantage
Experience in the development, design and construction of multi-million waste gas treatment projects, with sound management mechanism
Dedicated and professional
We have a well-educated team of engineering and construction management professionals with ample experience in exhaust gas projects. They are capable of tackling difficult construction problems and working hard to find solutions. Our business covers a range of projects including lithium workshops, lithium battery recycling workshops, photovoltaic battery workshops, hydrogen fuel cell workshops, semiconductor production workshops, and new energy automobile and other new energy exhaust gas treatment projects.
Timely handling
The ideal management system can promptly address unforeseen and unique incidents at the project site. By creating an intelligent, real-time production monitoring and maintenance platform, the project can achieve "centralized monitoring, regional maintenance, unmanned and minimally manned, intelligent, and professional operation and maintenance" while maximizing the advantages of smart operation and maintenance response.
Service Guarantee
The engineering project management team values the owner's experience, proactively communicates and coordinates with them on a regular basis, and promptly responds to their suggestions and requirements. By relying on the company's engineering project management system, specifications, and quantitative metrics, the team can offer customers post-operation and maintenance services that are both efficient and of high quality. Our team continuously strives to enhance customer satisfaction.
Related Products
Robust and reliable, quality assurance, technology-led, efficient purification
Zeolite rotor + RCO
YQC zeolite rotor RCO is suitable for treating VOCs with large air volume and low concentration. After passing through the zeolite rotor, due to the van der Waals force between the molecules, the VOCs are adsorbed by the zeolite micropores, and the purified gas can be discharged to the exhaust pipe directly. The organic matter adsorbed on the zeolite rotor is then desorbed by the gas at a temperature of 180℃~200℃. The adsorbed high concentration waste gas is then sent to RCO furnace for catalytic combustion treatment. SEED specializes in manufacturing zeolite rotor RCO.
01
Zeolite rotor + RTO
YQB Zeolite Rotor Concentration RTO process adopts zeolite rotor adsorption and separation method to separate and concentrate VOCs in low concentration and large air volume industrial waste gas, and then for the concentrated high concentration and small air volume polluted air, it adopts RTO (Regenerative Thermal Oxidizer) Regenerative Thermal Oxidizer (RTO), which oxidizes the organic waste gases (VOCs) into carbon dioxide and water at a high temperature (750-850℃) to purify the waste gases.
02
electrostatic precipitator
The working principle of electrostatic precipitator is to use high voltage electric field to ionize the flue gas, and the dust in the gas stream is charged and separated from the gas stream under the action of electric field. The negative electrode is made of metal wires with different cross-sectional shapes, called discharge electrode. The positive electrode is made of metal plates with different geometrical shapes and is called the dust collection electrode. The performance of electrostatic precipitator is affected by three factors such as the nature of dust, equipment construction and flue gas flow rate. Specific resistance of dust is an index for evaluating electrical conductivity, which has a direct influence on dust removal efficiency. Specific resistance is too low, dust particles are difficult to maintain in the dust electrode, resulting in its return to the gas flow. Specific resistance is too high, the dust particles to reach the dust electrode charge is not easy to discharge, the formation of a voltage gradient between the dust layer will produce local breakdown and discharge phenomenon. All these situations will cause a decrease in dust removal efficiency.
03
Acid and alkali washing tower
YQWT acid and alkali waste gas scrubber tower (acid and alkali spray scrubber tower) is mainly used to deal with acid and alkali inorganic waste gas, Yiqing Environmental Protection Group sells scrubber tower equipment with horizontal scrubber tower, vertical scrubber tower two types. From the material point of view, mainly stainless steel, carbon steel, FRP fiberglass material and PP material.
04
Activated carbon adsorption box
Eclear environmental protection activated carbon adsorption box is a waste gas filtration, adsorption odor of environmental protection machinery goods, drawer type activated carbon adsorption box is cleaner higher concentration of organic chemical exhaust and spraying exhaust adsorption can be utilized activated carbon high strength adsorption level, when the exhaust gas from the centrifugal fan to increase the power of the negative pressure into the activated carbon adsorption box and then into the adsorption of the activated carbon adsorption layer, the exhaust gas for organic solution has a very good adsorption effect. Yiqing environmental protection specializing in the manufacture of activated carbon adsorption box, drawer type activated carbon adsorption box, two activated carbon adsorption device.
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Coupled Catalytic Systems
Coupling catalytic system equipment adopts stainless steel fixed skid-mounted fully sealed structure, convenient installation, internal coating of stainless steel special anticorrosion materials, can be resistant to acid and alkali exhaust environment, long service life of the equipment, by the pre-treatment section, the coupling reaction device, the array of drawer-type module composition.
06
hot exhaust system
Hot room exhaust is a kind of exhaust method to discharge the pollutants and exhaust gases produced in the air inside the hot room to the outside, and usually adopts the fan to carry out the auxiliary exhaust. It is mainly used to filter the particles and harmful substances discharged from inside the hot room, and its main features include: In summary, the hot room exhaust high-efficiency filtration equipment is characterized by high efficiency, corrosion resistance, low resistance, easy cleaning and maintenance, and high reliability.
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Related Cases
Lithium battery production exhaust gas treatment + full-scenario solution for industry workshop
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