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Battery production exhaust treatment
Comprehensive solution for distributed exhaust gas treatment of lithium iron phosphate + ternary lithium ion battery production
Home Solutions Li-ion battery Battery production exhaust treatment
Program Overview
Battery production exhaust treatment solutions
Battery production exhaust sources
Polar plate engineering: mixing and pulping, coating and baking, roller slitting, laser die-cutting and slitting.
Assembly works: Winding, JR preheating short circuit testing, pairing, welding, vacuum drying
Formation engineering: liquid injection, high-temperature static, formation, welding, battery charging and discharging, aging test, laminating
In particular, a large amount of NMP exhaust is generated during the mixing slurry making and coating processes in the polar plate engineering.
Distributed exhaust gas transfer type purification system
The value of the program runs through the entire life cycle, and is committed to improving purification capacity, controlling equipment life, and efficient and accurate operation and maintenance.
工艺包渲染流程图
系统特性(解决痛点)
Adjustable operating functions, multimode combination
Compact assembly process, easy to build
Dynamic design of modules, on-demand additions
Highly efficient and economical equipment to reduce costs and increase efficiency
应用场景
Concentration: <25 % LEL (25% or less of the lower explosive limit)
Component: Mixed exhaust gas, suitable for the treatment of medium air volume, containing a certain concentration of organic exhaust gas.
Industry: lithium battery production and recycling, new energy, electronics, chemical, petrochemical, etc.
Efficiency: can be stabilized at more than 99%
Device Rendering
Device Rendering
Device Rendering
Device Rendering
Device Rendering
Service Configuration
Provide a complete set of our own solutions based on customer needs and project characteristics, and launch mature cases that fit a wide range of needs.
Exclusive Team
Preferred senior business and technical teams, along with specialists, accompany the entire process to achieve efficient pre-sale communication and after-sales service, reducing obstructive closed-loop operations.
Customized Solution
By utilizing a collaborative approach in each case and discussion, we are able to effectively deliver tailored solutions that meet the demands of any working condition. From initial demand analysis to system integration design, our solutions offer both technical reliability and economic rationality.
Economic Calculation
Evaluating the economic benefits of the exhaust gas treatment process station involves estimating the construction, investment, and operating costs at various levels, analyzing revenue, and employing dynamic financial modeling. The process ensures the project's economic feasibility by offering reliable and practical demonstrations. This analysis involves manual adjustments and calculations to provide an in-depth evaluation of the project's financial viability.
Kit Delivery
The turnkey package delivery covers the entire design and development process, manufacturing, commissioning, and management of operation and maintenance. This approach ensures a comprehensive delivery and a cost-effective solution.
Program Process Kits
Modular dynamic design, multi-mode combination, on-demand additions
Zeolite rotor suction desorption + CO equipment

Molecular sieve concentration technology combines an adsorption and concentration unit with a thermal oxidation unit. This process is intended for handling large volumes of low-concentration organic waste gases. The gases are purified through molecular sieve adsorption and desorption, resulting in a concentrated, smaller air volume of organic waste gases. These concentrated gases are then directed to the RTO/RCO/CO devices for thermal oxidation. The released heat energy from this organic combustion can be effectively reused. The VOCs removal rate for this process is ≥95%, resulting in safer and more stable operation.

Scope of application: This treatment is suitable for handling organic waste gas with low concentration (concentration <500ppmVOCs) and large air volume (air volume >30000m³/h) using zeolite rotor concentration.

Catalytic Combustion CO Equipment

Catalytic combustion CO equipment utilizes a catalyst at a low temperature range of 280-400℃ to achieve complete combustion of combustibles. The process involves active oxygen in-depth oxidation. During catalytic combustion, the catalyst plays a crucial role in reducing activation energy and adsorbing reactant molecules on its surface to enhance the reaction rate and accelerate the process.

The product showcases the following features:

1. The operating temperature is lower than direct combustion, resulting in increased safety.

2.The fuel consumption is lower compared to TO, resulting in cost savings.

3.The processing efficiency is high, achieving up to 99% or more.

4.The process is highly safe, reacting at low temperatures and eliminating the danger of dust explosions.

Engineering Management Advantages
Experience in the development, design and construction of multi-million waste gas treatment projects, with sound management mechanism
Dedicated and professional
We have a well-educated team of engineering and construction management professionals with ample experience in exhaust gas projects. They are capable of tackling difficult construction problems and working hard to find solutions. Our business covers a range of projects including lithium workshops, lithium battery recycling workshops, photovoltaic battery workshops, hydrogen fuel cell workshops, semiconductor production workshops, and new energy automobile and other new energy exhaust gas treatment projects.
Timely handling
The ideal management system can promptly address unforeseen and unique incidents at the project site. By creating an intelligent, real-time production monitoring and maintenance platform, the project can achieve "centralized monitoring, regional maintenance, unmanned and minimally manned, intelligent, and professional operation and maintenance" while maximizing the advantages of smart operation and maintenance response.
Service Guarantee
The engineering project management team values the owner's experience, proactively communicates and coordinates with them on a regular basis, and promptly responds to their suggestions and requirements. By relying on the company's engineering project management system, specifications, and quantitative metrics, the team can offer customers post-operation and maintenance services that are both efficient and of high quality. Our team continuously strives to enhance customer satisfaction.
Related Products
Robust and reliable, quality assurance, technology-led, efficient purification
Zeolite rotor + RCO
YQC zeolite rotor RCO is suitable for treating VOCs with large air volume and low concentration. After passing through the zeolite rotor, due to the van der Waals force between the molecules, the VOCs are adsorbed by the zeolite micropores, and the purified gas can be discharged to the exhaust pipe directly. The organic matter adsorbed on the zeolite rotor is then desorbed by the gas at a temperature of 180℃~200℃. The adsorbed high concentration waste gas is then sent to RCO furnace for catalytic combustion treatment. SEED specializes in manufacturing zeolite rotor RCO.
01
Zeolite rotor + RTO
YQB Zeolite Rotor Concentration RTO process adopts zeolite rotor adsorption and separation method to separate and concentrate VOCs in low concentration and large air volume industrial waste gas, and then for the concentrated high concentration and small air volume polluted air, it adopts RTO (Regenerative Thermal Oxidizer) Regenerative Thermal Oxidizer (RTO), which oxidizes the organic waste gases (VOCs) into carbon dioxide and water at a high temperature (750-850℃) to purify the waste gases.
02
Silane combustion tower
Silane combustion purification tower main equipment: including combustion tower, combustion barrel and fan. It is to adopt high temperature and high pressure, and utilize the reaction product of air and silane under high temperature and high pressure as absorbent. The harmful components in the exhaust gas are decomposed into carbon dioxide and nitrogen, etc., so as to achieve the purpose of purification. This equipment is characterized by small investment, low operation cost and convenient operation and maintenance. Processing flow: collection of waste gas → pretreatment → circulation in the purification tower (removing soot and some harmful components) → discharge. The gas is decomposed through the high temperature generated by combustion, and the exhaust gas treatment is so effective that it is necessary to replenish the fuel for the combustion tower to ensure the continuity of combustion.
03
Arsenophosane adsorption tower
Arsenophosane adsorption tower working principle: the use of chemical reaction, complex decomposition reaction and other basic principles, and a variety of waste gas chemical reaction, to generate stable non-toxic and harmless compounds or complexes, will not produce secondary pollution. Semiconductor industry arsenic-containing waste gas from the machine end of a separate collection, the formation of an independent system, arsenic alkyl phosphide treatment system is divided into two main parts, a stage for the Local Scrubber, i.e., the local dry adsorption device, using the principle of chemical adsorption, in the arsenic-containing system on the basis of the Local Scrubber will be pooled on the roof at the Central end of the again for the dry adsorption, the use of equipment, the use of chemical adsorption. Dry adsorption, the use of equipment called arsenophosphane adsorption tower. General arsenophosphane adsorption tower will also be configured with a one-use and one-standby mode, after adsorption through the end of the fan negative pressure discharge.
04
Zeolite rotor + CO
YQC zeolite rotor concentration CO process first adopts zeolite rotor adsorption and separation method to separate and concentrate VOCs in low concentration and large air volume industrial waste gas, and then for the concentrated high-concentration and small air volume polluted air, it makes use of CO (Catalytic Oxidizer) catalytic thermal oxidizing furnace to oxidize the organic waste gases (VOCs) into carbon dioxide and water at a relatively low temperature (300-400℃), so as to purify the waste gases.
05
Zeolite rotor + TO
Zeolite rotor + high-temperature oxidizing furnace (TO) enterprises in the production process of VOCs emissions into the zeolite rotor adsorption, adsorption of clean gas through the chimney to meet the emission standards, the zeolite rotor exhaust gas inlet filter to remove particles in the exhaust gas. Cooling gas through the zeolite rotor cooling zone pre-heating and then through the heat exchanger to the required temperature of desorption, into the desorption zone of the zeolite rotor, to remove the organic components adsorbed in the molecular sieve, desorption of the exhaust gas from the desorption fan pressurized into the TO furnace for direct combustion. Greenstar environmental protection zeolite rotor + high temperature oxidation furnace TO direct-fired TO furnace, regenerative thermal oxidation decomposer, also known as direct-fired thermal oxidizer. The basic principle of the main body consists of a combustion chamber and three ceramic filled beds. When the exhaust gas passes through the ceramic beds, it is heated above 800℃ and oxidization reaction occurs, producing carbon dioxide and water. The heat released during decomposition is also recovered to achieve the dual purpose of environmental protection and energy saving. Zeolite rotor + high-temperature oxidizer (TO) process flow: VOCs gas collection → dry/wet filtration → zeolite rotor adsorption and concentration → high-temperature oxidizer TO → fan + chimney (up to the standard discharge)
06
bag filter
Bag filter is a dry dust filtering device. It is suitable for capturing fine, dry, non-fibrous dust. The filter bag is made of textile filter cloth or non-textile felt, using the filtering effect of fiber fabrics to filter the dusty gas. When the dusty gas enters into the cloth bag dust collector, the particles of large, large dust, due to the effect of gravity will settle down and fall into the dust hopper, and when the gas containing fine dust passes through the filter material, the dust will be blocked, so as to make the gas be purified.
07
cartridge dust collector
The cartridge dust collector is composed of cartridge as the filter element or adopts pulse blowing dust collector. According to the installation method, the cartridge dust collector can be divided into inclined insertion type, side-mounted type, lifting type and top-mounted type. Cartridge dust collector can be divided into long-fiber polyester cartridge dust collector, composite fiber cartridge dust collector, anti-static cartridge dust collector, flame-retardant cartridge dust collector, coated cartridge dust collector, nano-cartridge dust collector and so on according to the cartridge material.
08
electrostatic precipitator
The working principle of electrostatic precipitator is to use high voltage electric field to ionize the flue gas, and the dust in the gas stream is charged and separated from the gas stream under the action of electric field. The negative electrode is made of metal wires with different cross-sectional shapes, called discharge electrode. The positive electrode is made of metal plates with different geometrical shapes and is called the dust collection electrode. The performance of electrostatic precipitator is affected by three factors such as the nature of dust, equipment construction and flue gas flow rate. Specific resistance of dust is an index for evaluating electrical conductivity, which has a direct influence on dust removal efficiency. Specific resistance is too low, dust particles are difficult to maintain in the dust electrode, resulting in its return to the gas flow. Specific resistance is too high, the dust particles to reach the dust electrode charge is not easy to discharge, the formation of a voltage gradient between the dust layer will produce local breakdown and discharge phenomenon. All these situations will cause a decrease in dust removal efficiency.
09
Dry Mist Eliminator
Dry mist eliminator is mainly composed of waveform blades, plates, cards and other fixtures, in the wet method of desulfurization, the absorption tower in the process of operation, easy to produce particle size of 10-60 microns "fog", "fog" not only contains water, it is also dissolved in sulfuric acid, sulfate, Sulfur dioxide, etc., but also caused by fans, heat exchangers and flue staining and serious corrosion, therefore, wet desulfurization process on the absorption equipment to put forward the requirements of the mist, the purified gas before leaving the absorption tower to remove the mist. Dry mist eliminator system consists of dry mist eliminator body and flushing system. Specifically dry mist eliminator body, rinse water piping, nozzles, support frame, support beams and related connections, fixing, seals and other components.
010
Packed Mist Eliminator
YQ packing mist eliminator is an important part of exhaust gas purification. The function of the mist eliminator is to capture the mist particles and liquid droplets entrained by the flue gas in the process of spray absorption. Packing mist eliminator efficiency is not only related to the structure of its body and with the weight and particle size of the fog particles, nozzle atomization particle size and absorbing liquid viscosity, spray claw force and nozzle structure. Mist eliminator performance and fog particle diameter with good, in order to achieve good mist elimination effect.
011
Activated carbon adsorption box
Eclear environmental protection activated carbon adsorption box is a waste gas filtration, adsorption odor of environmental protection machinery goods, drawer type activated carbon adsorption box is cleaner higher concentration of organic chemical exhaust and spraying exhaust adsorption can be utilized activated carbon high strength adsorption level, when the exhaust gas from the centrifugal fan to increase the power of the negative pressure into the activated carbon adsorption box and then into the adsorption of the activated carbon adsorption layer, the exhaust gas for organic solution has a very good adsorption effect. Yiqing environmental protection specializing in the manufacture of activated carbon adsorption box, drawer type activated carbon adsorption box, two activated carbon adsorption device.
012
Coupled Catalytic Systems
Coupling catalytic system equipment adopts stainless steel fixed skid-mounted fully sealed structure, convenient installation, internal coating of stainless steel special anticorrosion materials, can be resistant to acid and alkali exhaust environment, long service life of the equipment, by the pre-treatment section, the coupling reaction device, the array of drawer-type module composition.
013
hot exhaust system
Hot room exhaust is a kind of exhaust method to discharge the pollutants and exhaust gases produced in the air inside the hot room to the outside, and usually adopts the fan to carry out the auxiliary exhaust. It is mainly used to filter the particles and harmful substances discharged from inside the hot room, and its main features include: In summary, the hot room exhaust high-efficiency filtration equipment is characterized by high efficiency, corrosion resistance, low resistance, easy cleaning and maintenance, and high reliability.
014
Related Cases
Lithium battery production exhaust gas treatment + full-scenario solution for industry workshop
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